Burner Controller
Burner controllers (also known as flame safeguard controls, primary safety controls, or burner management systems) are crucial safety devices used to manage and monitor the safe operation of commercial and industrial heating equipment, such as boilers, furnaces, ovens, and process heaters.
Their primary function is to supervise the ignition sequence, flame presence, and safe shutdown of the burner system to prevent explosions and protect personnel and equipment.
Core Functions of a Burner Controller:
- Pre-purge: Ensures the combustion chamber is cleared of any residual flammable gases before ignition.
- Ignition Sequence: Manages the precise timing for supplying fuel and igniting it (via a spark or pilot light).
- Flame Supervision: Uses flame sensors (UV detectors, flame rods, or IR scanners) to continuously monitor the presence of a stable flame after ignition.
- Safe Shutdown: Shuts down the system safely and immediately (a "lockout" condition) if a flame failure or any other unsafe condition is detected during operation.
Leading Manufacturers and Products
Several global companies manufacture a wide variety of burner controllers designed for different fuel types (gas, oil, dual fuel) and application complexities.
| Manufacturer Key Product Lines | |
| Honeywell | RM7800 series, R4340 series, EC/RM7900 series |
| Siemens (Landis & Gyr) | LMV series (LMV5, LMV2), RLE, LGB, LFL series |
| Fireye | 85 Series, BurnerLogix (PPC4000/PPC6000), MicroM |
| Maxon | OVENPAK series controls, SMARTFIRE |
| Autoflame | Mini Mk8, Mk8 EGA/MM system |
Honeywell Products
Honeywell offers extensive lines of both residential and industrial controls. The RM7800 series is a popular modular system for industrial single or multi-burner applications, featuring plug-in modules for programming, display, and communication.
Siemens/Landis & Gyr Products
Siemens (formerly Landis & Gyr) is a major player known for the LMV series, which provides integrated burner management and combustion control in a single unit. The LMV5 offers advanced control, efficiency optimization, and communication capabilities for demanding applications. Simpler relays like the LGB and LFL series are used for basic applications.
Fireye Products
Fireye is a specialized brand focused purely on flame detection and burner management. Their BurnerLogix (PPC) systems are popular for applications requiring integrated keypad displays and comprehensive safety lockout diagnostics.
How to Find Burner Controllers in Bangladesh
In Bangladesh, several suppliers and engineering firms provide burner controllers, spare parts, installation, and service.
- Suppliers: Companies in Dhaka that deal with industrial automation and boiler parts are the best sources. Many act as local agents or importers for brands like Honeywell, Siemens, and Fireye.
- Services: Engineering firms specializing in boiler maintenance and industrial heating systems often stock and install these parts.
